CONTINUOUS PUR/PIR
SANDWICH PANEL PRODUCTION LINE
DOSA’s technology that designs and builds complete lines for the production of panels with continuous method.
The system is composed of different groups of machines and equipment, specialized in a specific production
function. Each item of equipment has its own autonomy that allows to modulate and size the groups and
consequently the system itself. Every line, every group, every single item of equipment is developed according
to the customers' needs, to the specifications of the product to be achieved, to the raw materials to be used,
complying with finishes and productivity.
DOSA has not only the cold roll forming technology, but also foaming technology and rock wool whole line
technology. The key technology of foaming system and the mirror flat sandwich panel is superior in the field.
The whole PU & Rock/Glass Wool sandwich panel production line includes:un-coiler, steel panel lifting device,
filming and cutting device, ribbing device, main forming machine, steel panel connecting device, steel panel pre-heat equipment, rock wool system, high pressure foaming machine, side seal device, double-belt conveyor machine,
heating device of double-belt conveyor, automatic tracking band-saw, output roller path, panel cooling system,
automatic stacker, wrapping machine and so on
The technology includes installations for the production of continuous panels with both rigid (pre-painted
galvanized steel, aluminum, etc.) and flexible (tarred paper, aluminum etc.) outer surfaces, as well as a combination
of flexible and rigid surfaces. The single panel can have an inner core of polyurethane foam, phenolic resin, mineral
wool or polystyrene.
DOSA continuous systems are a value-added business solution for the production of continuous panels, the result
of a consolidated experience in designing and building plants for the processing of polyurethane.
TECHNICAL DATA | |
---|---|
Surface Material | Color Steel, Stainless Steel, Mortar Paper, Kraft Paper, Non-woven Fabric, Aluminum Foil, etc |
Core Material | PUR/PIR or Rockwool/Mineral Wool/Glass wool |
Surface Material Thickness | 0.35~0.8 |
Panel Width | 600~1200mm |
Thickness of Sandwich Panel | 30~200mm |
Production Speed | 6~8m/min at 50mm Thickness of Panels Depends on Chemical composition |
Effective Length of Double Belt | 20~30m Depends on Production conditions |
Type of Heating | Electric, Natural Gas, Diesel, Steam Heating system |
Heating Temperature | 50~75℃ |
Foaming Components | 2~6 Components |
Foaming System | PUR/PIR & C Pentane Supporting. |
Power Consumption | 280~350kW |
Required Floor Area | 95~115m / 8m / 8m |